Composite toe cap safety boots and shoes, considered the ‘new kid on the block’, are made from non-metal materials such as thermoplastic polyurethane (TPU), Kevlar or carbon fibre. To meet the Australian OHS standards they are also required to provide protection against 200J of energy and a compression load of at least 15kN.
Pro’s of Composite Caps
Generally significantly lighter than steel caps, meaning they offer a higher level of comfort for those on their feet for long periods
Non-metal materials meaning they don’t set off metal detectors, making them great for FIFO workers as they pass through airport security
Superior electrical resistance for those working around live wires
Provide better thermal insulation, meaning your toes stay warmer in the cold and cooler in the heat
Con’s of Composite Caps
Cannot withstand the same level of down force as steel caps
Average puncture resistance
More expensive to produce, leading to a higher purchase price
Caps are often thicker and more bulbous, meaning they cannot be used in as many styles of footwear as steel caps
Generally rebound after compression but can be weakened significantly after an impact, meaning they can be less protective as they age
